NECIT’s Introduction to Phased Array Ultrasonic Testing

Advanced NDT Capability Delivered by NECIT Services Ltd

As part of our portfolio of Non-Destructive Testing (NDT) services, NECIT Services provides Phased Array Ultrasonic Testing (PAUT). This highly flexible and accurate ultrasonic method is capable of detecting, sizing, and characterising internal discontinuities with exceptional precision. NECIT’s NDT operations are independently verified under our UKAS ISO/IEC 17020 accreditation, ensuring impartiality, technical competence, and consistent conformance with international standards.

What is Phased Array Ultrasonic Testing?

Phased Array Ultrasonic Testing (PAUT) is a sophisticated ultrasonic testing method that utilises multi-element probes. Unlike conventional UT, which uses a single-element transducer with a fixed beam angle, PAUT employs multiple independently controlled elements to generate focused ultrasonic beams at variable angles. This allows operators to scan and inspect a component without physically moving the probe, increasing reliability and repeatability.

A major enhancement within PAUT is the Total Focusing Method (TFM), which uses Full Matrix Capture (FMC) data to focus the ultrasonic beam at every pixel in the inspection zone. This provides high resolution imaging of flaws, increasing sensitivity and detection confidence.

PAUT is carried out in accordance with several international standards, including:

  • ISO 13588 – Non-destructive testing of welds — Ultrasonic testing — Use of automated phased array technology
  • ASME Boiler and Pressure Vessel Code Section V, Articles 4 and 14
  • ISO 16811 – Ultrasonic testing — Characterisation and sizing of discontinuities
  • ISO 16827 – Ultrasonic testing — Characterisation of search unit geometry

Advantages of PAUT Over Other NDT Methods

PAUT allows for the rapid inspection of large areas in a single pass, significantly reducing inspection time and associated labour costs compared to traditional methods. These inspections generate permanent, auditable digital records which support traceability, quality assurance, and regulatory compliance. PAUT requires a higher initial investment in equipment and operator training, but these are offset by increased inspection speed, flexibility, and data quality.

PAUT offers significant technical and operational advantages over conventional UT, Radiographic Testing (RT), and surface methods such as MT (Magnetic Particle Testing) and PT (Penetrant Testing):

Compared to Conventional UT:

  • Electronic beam steering enables scanning at multiple angles without probe movement
  • Enhanced flaw detection through dynamic focusing and sectorial scanning
  • High resolution imaging capabilities using TFM
  • Better characterisation of complex flaws (e.g. planar, angled, volumetric)
  • Increased inspection efficiency and digital traceability

Compared to Radiographic Testing (RT):

  • No radiation hazards or licensing requirements
  • Safe for use in live plant environments
  • Immediate digital feedback,  no film processing or development time
  • More reliable for volumetric inspections in heavy walled components
  • Superior flaw sizing and depth measurement capabilities

Compared to MT and PT:

  • Detects sub-surface defects invisible to surface techniques
  • Applicable to a wider range of material thicknesses and geometries
  • Fully digitised with permanent records for traceability
  • Can be automated or semi-automated for consistency and repeatability

Probability of Detection (POD)

Probability of Detection (POD) is a statistical measure used to quantify the reliability of an NDT method in detecting flaws of a specific type and size. It represents the likelihood that a given defect will be detected under defined inspection conditions.

PAUT exhibits higher POD values compared to many conventional methods due to:

  • High resolution imaging via TFM and S-scan modes
  • Electronic control of inspection parameters, reducing human error
  • Real-time visual confirmation of indications
  • Automated data acquisition and analysis

Independent studies and standards-based validation (e.g. ASTM E2862 and E2491) demonstrate that PAUT achieves >90% POD for many types of planar and volumetric defects in welds, particularly when performed under qualified procedures by competent operators.

PAUT can inspect hard-to-access or hazardous areas with reduced need for scaffolding or extensive access equipment, improving site safety and reducing costs. The high degree of automation and digital control in PAUT ensures repeatable, consistent results, which is especially valuable for periodic inspections and lifecycle asset management.

This makes PAUT especially valuable for safety critical applications in industries such as rail, power generation, pressure systems, oil and gas, and aerospace.

NECIT’s PAUT Expertise

NECIT’s Phased Array Ultrasonic Testing services are led by a fully qualified in-house ISO 9712 Level III NDT specialist, who oversees all aspects of method validation, technique development, and compliance with international codes and client-specific requirements. We invest heavily in training and certification for PAUT operations, ensuring inspections are performed by highly competent personnel in line with the latest industry standards.

We also offer:

  • Procedure development and approval
  • Technical consultancy for critical components and welds
  • Training and qualification support
  • PAUT data analysis and reporting using advanced software platforms

All equipment used in PAUT inspections is calibrated by UKAS ISO/IEC 17025 accredited laboratories, ensuring metrological traceability and compliance with customer specifications and regulatory frameworks.

For high integrity inspections backed by proven methodology, trusted qualifications, and UKAS accredited independence, NECIT Services Ltd is your partner of choice for Phased Array Ultrasonic Testing.

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